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Metalworking

Machining

One of the most important steps in creating any part is the processing of metal billets. This process is carried out using turning and milling, which can be carried out on one or several machines. Turning and milling allows you to create parts of complex shape and a given size from the workpiece. Turning and milling of metals and alloys that are not produced in Ukraine should be carried out using special equipment and with some experience, therefore it will be difficult to do without the help of our company A-Synthesis, because We have extensive experience both in the supply and in the processing of special grades of steel.

Features in the processing of rare and special grades of steel

The difficulty in processing special grades of steel is that often incorrectly aligned machine parameters, as well as incorrectly selected teeth and cutters, can damage the workpiece and the machine itself during processing. Often such problems arise from ignorance of the characteristics of a particular alloy. The specialists of our company not only have extensive experience in processing special grades of steel, but also do it on modern equipment.

Milling and turning

Processing a workpiece requires different processing of both milling and turning. Turning of steels of different grades is carried out using a cutter, which is rigidly fixed in the gear holder of the lathe, the part is fixed in the holder, which rotates it around its axis. Using a lathe, it is possible to process couplings, gears, gears, pulleys, nuts, bushings, shafts and other half-finished products.

Milling of parts - a type of machining of the planes of a part, with which you can perform trimming of products, threading, diameter boring, surface turning, grooving, i.e., in essence, creating an almost finished part from the workpiece. It is used more often for processing flat parts with medium thickness.

In any case, working on lathes requires a lot of time, because Each part processing process consists of several stages in which the human factor is the most important. If it is difficult to replace turning, as it allows you to create volumetric parts, the lathe perfectly replace plasma cutting machines.

By plasma cutting, it is possible to achieve a more accurate deposition of grooves, threads, bore diameters, slot grooves, etc. This process is carried out on machines in which the main cutting tool is plasma, released under high pressure. Gases are both active (oxygen) and inactive (argon) gases. It is with plasma cutting that you can achieve better accuracy in the shape and size of the product.

Types of operations carried out during turning and milling

The creation of any part by our engineers will meet the technological requirements, as well as TU and GOST. So, in our workshops we are ready to perform such work on milling and turning as:

  • curling;
  • facing;
  • cutting internal and external threads;
  • boring;
  • chamfering;
  • turning along the cylinder;
  • drilling (cutting);
  • cutting straight and curved grooves on the outside of the workpieces;
  • grinding;
  • making cones.

"A-Synthesis" for over 8 years is one of the leaders in the delivery and processing of special grades of steels, non-ferrous metals and their rare alloys. Today there is no such order related to the processing or delivery of metal alloys that we are not able to fulfill. You can get more information about our company and services by phone.

Forging of metals is one of the high-temperature methods of metalworking, which has remained in demand for 4 thousand years. Nowadays, forged products are most often used for decorating stairs, fences, arbors, window grills and other structures. At A-Synthesis, you can order the manufacture of forged parts of any complexity and volume.

Features and process steps

Forging technology is to give the part the necessary shape after heating to the so-called forging temperature. This indicator is different for different metals. When heated, the material becomes ductile and can be processed. This method is called hot forging. It has remained virtually unchanged for millennia. Most often, this metalworking method is used for iron, but it is also suitable for copper, titanium,

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