Stamping

In mass production, it is impossible to do without stamping, which significantly speeds up the creation of a part according to previously set parameters. Stamping is carried out on special machines that deform sheets of metal, turning them into flat or three-dimensional parts. Metal stamping – a complex process at the stage of forming a stamp of the desired shape, which will extrude the desired shape from the metal sheet. You need to trust this process to professionals in their field – our company “A-Synthesis”, which has been working in the field of metalworking of various metals and their alloys for 8 years.

Metalworking by stamping is in demand to create blanks or finished products of various sizes and volumes. To date, there are 5 main types of metal stamping, of which the most popular are sheet and volumetric.

Forging of metals is carried out using a press, on which a stamp of a given size and shape is put on. Compared to standard cutting, this method is more economical in terms of metal consumption, and also allows you to:

• quickly achieve the desired characteristics of the metal;
• make a product of any shape;
• to create a strong and durable product;
• speed up the process of creating similar parts.

Using this method, the production of parts of 3-4 classes of accuracy in size and shape is achieved, and the purity can correspond to class 7. Volumetric stamping can be carried out both without heating the workpiece to forging temperatures, and with heating, in the second case, it turns out to form a part of 5-7 accuracy classes. The workpiece is a metal workpiece, heated to a certain temperature. This method is used for the manufacture of normalized or original (non-standard) parts, such as bolts, screws, rivets, balls, rollers and rings of rolling bearings, car shaped nuts, etc. Stamping of products to order by this method is the most popular, but the quality of the resulting products is somewhat worse.

The price of stamping depends on many factors, including:

• volume of ordered lot;
• detail complexity;
• steel grade and type of metal.

Sheet stamping turns out to produce a variety of flat and spatial products; for this method, a rolled sheet serves as a blank, which, under the action of a press, takes a given shape. This method allows you to quickly produce large batches of parts with average accuracy.

Our specialists are able to produce large batches of various metal products on professional equipment that meet certain technical and technological requirements of production.